Volvo CE brings 95-ton rigid dumper to world market

Volvo CE has expanded the distribution of its proven 95-ton R100 rigid dumper. This expansion comes thanks to the addition of a Stage V/Tier 4 Final certified engine.

The R100 rigid dumpers from Volvo Construction Equipment (Volvo CE), which have proven themselves on job sites around the world, are now equipped with a Stage V/Tier 4 Final engine, which means they can now be used in markets with the most stringent emission standards. This enables worldwide distribution. The R100 rigid dumpers are the largest dumpers in Volvo CE's range. Productivity, fuel efficiency, operator comfort and uptime have been improved. Good news for customers as they will see operating costs reduced as a result.

The R100 is powered by a powerful premium 783 kW Stage V/Tier 4 Final engine with a driveline that offers high torque, unmatched tractive effort and class-leading pulling power for optimum performance. Powertrain performance is provided by the Volvo Dynamic Shift Control that automatically sets the optimum gear, speed and torque for optimum fuel efficiency.

Transport costs per cycle will be reduced thanks to the 60.4 m3 capacity bucket that is equipped with a double slope that optimizes load retention and minimizes shifting. The load profile policy allows the operator to achieve consistent average payload while the fast cycle time for tipping the bucket ensures all-round efficiency. To save fuel and reduce engine wear, the operator can set auto-idling with a programmable timer.

Volvo CE builds on the high-capacity and transport performance of its rigid dumper with intelligent control systems. Thanks to the On-Board Weighing option, the dumper moves the maximum payload safely. 

Furthermore, the R100 can be optionally equipped with CareTrack - Volvo's telematics system - to remotely monitor operational data such as fuel consumption, machine usage, idling reports and GPS position.

For customers looking to increase productivity on existing and future projects, the local Volvo dealer can run a simulation on Volvo Site Simulation. This tool helps determine the most cost-effective machine fleet, site configuration and project outcomes based on customer needs. Using the simulation, customers and dealers can work together to create an equipment plan before a project begins.

Durable design

Uptime and productivity are central to the machine's durable design that promotes high component protection, longer life cycles and extended maintenance intervals.

With a bucket made of impact- and wear-resistant 400-HBW hard steel connected to a strong durable frame, the R100 rigid dumper delivers durable performance thanks to:

• a low center of gravity,
• the McPherson dynamic front suspension,
• a specifically designed wheel track and wheel base for excellent stability without shocks,
• yoke-frame design provides torsional flexibility for high durability while riding on uneven terrain,
• a frame designed with sprung tanks for high structural durability and reliability.

The choice of operator

The R100 also brings operator productivity and safety to the forefront - starting with the ROPS/FOPS-approved cab combined with slip-resistant steps and walkways that provide safe machine access. The cab, which allows for less external vibration and noise, is bolted to viscous mounts. Combined with the dynamic McPherson front suspension system, this provides excellent ride comfort for the operator.

From the driver's seat, the operator can have a good view of the job site and surroundings due to the large glass area and low-set windshield. The good visibility is complemented by Volvo Smart View, a 360° observation system. This system uses multiple ultra-wide-angle cameras, giving the operator a bird's-eye view of the vehicle and surrounding work area via the in-cab display. In addition to the lightweight steering system, all displays and ergonomically placed controls are within easy reach of the fully adjustable Volvo air suspension seat that can be easily adjusted to the driver's physique.

The R100 is equipped with two deceleration systems for high levels of speed control and machine navigation. When selected manually, the transmission retarder slows the driveline, reducing wheel lockup on steep grades and in wet conditions. The modulating brake retarder can be activated automatically when the operator removes his foot from the accelerator pedal to maintain a constant speed in one gear on a downhill slope. These features reduce operator input and facilitate operation. A host of other systems further contribute to a high level of automatic safety that protects both the operator and the machine. These include prevention of freewheeling travel, protection against excessive engine speed, and secondary braking and steering systems.

Easy to maintain

The R100 is packed with durable features that provide superior protection, optimize operation and extend maintenance intervals for lower operating costs. When it's time for maintenance, conveniently located service points ensure that it can be done quickly and efficiently.

These service points are grouped and located within easy reach from the ground and the service platform while the wheel mounted directly on the rim allows for safe and quick installation and removal. Servicing is further supported by a range of on-board data including system pressures, temperatures and fault messages.

Finally, the R100 has high filtration capacity filters that provide better performance and longer component life. Each functional hydraulic system has magnetic intake filters as well as a pressure filter on the steering, brake control pump and brake cooling units. Engine-mounted primary and secondary fuel filters are combined with advanced two-stage oil filtration to remove harmful contaminants. And an engine aspirated air intake filter ensures cleaner air intake and longer filter life.

The R100 is the perfect partner for applications in mining and quarrying.

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